Quality Requirements for Socks.
The quality of socks is determined by several factors that affect their performance, durability, and wearer comfort. Key quality requirements include:
- Material Quality: The type of material (cotton, bamboo, organic, synthetic fibers) affects the sock’s breathability, moisture-wicking properties, and comfort. The quality of the raw materials directly impacts the end product’s performance. At Walknes we always use the highest quality yarns.
- Construction and Durability: This includes the knit density, seam construction, and reinforcement in high-wear areas. Durable construction ensures the socks can withstand regular wear and washing.
- Size and Fit: Accurate sizing is crucial for comfort and to prevent issues like bunching or slipping. Elasticity should be consistent to ensure the socks maintain their shape and provide adequate support without being too tight. As Walknes, we can use any size chart you have or we can provide you with our own size chart.
- Aesthetic and Design Specifications: Visual aspects, including color fastness, pattern accuracy, and overall appearance, must meet the specified standards.
- Health and Safety Standards: Socks must be free from harmful substances, as certified by standards such as ISO and Oeko-Tex Standard 100.
International Standards
Several international standards apply to the manufacture and quality control of socks, including:
- ISO 9001: For quality management systems, ensuring consistent quality across all processes.
- ISO 14001: For environmental management, ensuring sustainable practices in manufacturing.
- Oeko-Tex Standard 100: Ensuring textiles are free from harmful substances.
Role of Walknes Inspection
- Assess Workmanship: Inspectors evaluate the construction quality, including seams, knitting, and attachment of components.
- Check Material Quality: Verification of material types and qualities against specifications.
- Conduct On-Site Tests: Performance tests for elasticity, color fastness, and moisture-wicking properties.
- Review Production Processes: Inspectors assess the manufacturing processes for potential improvements or adjustments to meet quality standards.
Pre-Shipment Inspection (PSI)
PSI is the final inspection before the shipment leaves the factory, ensuring that the finished products comply with the buyer’s specifications and quality standards. During PSI, walknes inspectors:
- Verify Order Quantities: Confirm that the produced quantity matches the order.
- Perform Visual Inspection: Check the final product for any visual defects or deviations from the specifications.
- Conduct Random Sampling: Inspectors use Acceptance Quality Limit (AQL) sampling methods to select a representative sample of the batch for detailed inspection.
- Assess Packaging and Labeling: Verify that packaging and labeling meet the requirements for shipping and retail.
Conclusion
Quality control in sock manufacturing is multifaceted, addressing material quality, design, construction, and compliance with international standards. As Walknes, we have been inspecting all the socks we have produced and shipped for many years and we guarantee our quality. Contact us to experience our quality in all your sock orders.
🏭 Walknes Sales Department.
📬 info@walknes.com
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